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Welcome to CKY Interlocking Blocks. For more information, please contact us at cky@ckyibs.com

 

CKY Interlocking Blocks website is officially launched. Visit us to learn more about our products and services.

Contact Us

 

Address:

The Project Management Shop (M) Sdn Bhd
32A-2B, Jalan PJU 1/3B
SunwayMas Commercial Centre

47301 Petaling Jaya

 

Tel: +603.7880.0782
Fax: +603.7880.0781
Email: cky@ckyibs.com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Products

 

CKY Interlocking Blocks (Industrialised Building System or IBS), the Breakthrough In Masory Construction is a better patented building product for all building works that provides homes and buildings with a cooler and quieter environment. To all contractors, developers, house owners and government bodies, this is the alternative answer to all who are looking for inexpensive, less labour intensive and faster project completion. We are the solution provider to make your vision come true.

Block Specification

  1. Load bearing blocks with minimum compressive strength of 7km/mm2
  2. Weight of standard block size 200mm x 400mm x 142mm @ 15Kg per piece
  3. Weight of 1 Meter Square wall area @ 187.5 Kg /M2
  4. Dimension accuracy up to + - 1.5mm
  5. Zero slump concrete design to G25 mix
  6. Bonding adhesive between blocks ensure 100% water tightness in both directions
  7. Fire resistance tested with minimum 60 minutes .Special design blocks can up to 4 hours.

Technical Advantages

  1. Load bearing wall eliminate the use of column and beam formworks
  2. Saving of beam and column steel reinforcement compared to conventional method up to 75%
  3. Up to 3 times faster in construction of walls, columns & beams compared to conventional method
  4. Quality internal finish with skim coat
  5. Labour saving in external plastering
  6. Excellent heat and sound insulation
  7. Environmental friendly, energy saving product
  8. Minimal material wastage mean less clean up at site
  9. All weather usage. No major construction delays due to bad weather and manpower shortage
  10. Superior quality control. Accuracy in manufacture provides speed of construction & job site accuracy

Financial Advantages

  1. Up to 30% saving in wall construction
  2. 3 to 4 times faster in project completion. Save project overhead and project financing
  3. Can manufacture at site. Save transport cost
  4. Less dependent on foreign workers in construction sector and locals can be trained for the erection of walls

Product Applicatiion

  1. Load bearing wall for all house type up to 5 storey in height
  2. Sound bearer wall for highway and housing estate
  3. Retaining wall
  4. Drain wall of any height
  5. House fence for building and bungalow
  6. Infill wall for any structural frame building
  7. Factory wall
  8. Renovation of buildings
  9. DIY construction and house extension works
  10. Temporary building construction
  11. Low cost housing for less fortunate citizen

Steps Involved When Using CKY Interlocking Blocks

  1. Step 1 (Decide the house size and built up areas that you intended to built)

    2. When you have decided to use CKY Interlocking Block for your project, you need to decide the dimension of the building that you intended to built on your land and compound. Get the Architect or your self to draw out the plan based on the modular dimension of 200mm x200mm. If you are unable to draw the required drawings, Call CKY Interlocking Blocks representative to assist you.
  1. Step 2 (Place order of blocks as per design drawings)

    2. Order the correct numbers and types of blocks, door frame and piping based on the drawing of your building.
  1. Step 3 (Cast foundation)

    2. Cast the foundation based on the design drawings by your engineer. While casting the foundation and floor slab ensure the finishing floor level is level. The level variation should not exceed 25mm in height. Proper leveling control is highly recommended to avoid cutting the 1st layer of block to match the uneven finished floor level.
  1. Step 4 (Ensure all starter bars are place correctly)

    2. When casting the floor slab and footing. Make sure all starter bars are placed in the right location according to the design plan.
  1. Step 5 (Ensure all underground pipes are placed in position)

    2. Check and ensure all underground piping and opening are provided before casting the floor slab.
  1. Step 6 (Cast floor slab and wait for it to harden)

    2. Wait for caste concrete floor harden for at least 3 days before laying blocks on slab.

  
  1. Steps 7 (Setting out of blocks position)

    2. Setting out blocks location according to plan. Check the position of rebar position. If wrongly placed bar rectify before proceeding with laying the 1st course
  1. Step 8 (Check materials delivered at site)

    2. Check and endure delivery of blocks required and door frame delivered at site.

  
  1. Step 9 (Check completed floor level and height variance in the completed slab)

    2. Before laying the 1st course of blocks, Survey floor level where blocks are going to be laid. Study the levels variance. Take the highest level as the 1st course starting level. If level variance is greater then 30mm, then adopt the level that has the maximum of 30mm in height. For levels that are in exceed of 30mm. cut the affected blocks height to suit the floor level. It is recommended to cut the blocks with diamond cutter.
  1. Step 10 (Laying 1st course using correct strength mortar mix)

    2. Mix cement and sand mortar according to specification for the leveling 1st course of block. When laying 1st course, start at the corner and progressively lay to the other end of the building. Complete the laying in that manner. Fix door frame before continue upper blocks. When completed the 1st course. Wait for 24 hours before continue laying the upper blocks.
  1. Step 11 (Continue with 2nd course)

    2. When resume laying 2nd course onwards, mix the mortar adhesive according to manufacture instruction. Place adhesive in groove to receive the tongue of upper blocks. Repeat the laying blocks in layer until all required blocks lay.
  1. Step 12 (Grouting of Columns)

    2. Lay blocks up to 7th courses or half of the wall height. Then place Rebar at column and stiffener area. Concrete the required areas before proceeding upper floor.
  1. Step 13 (Bond beam construction)

    2. Continue the block laying until reach the bond beam level. Place rebar and concrete the bond beam. Note: If roof trusses is to sit on the bond beam. Make sure all holding down bar is in correct position.